ZHXR-150/100/80 Automated Heat Treatment Production Line Successfully Shipped
Recently, the ZHXR-150/100/80 automated heat treatment production line completed its in-plant assembly, commissioning, and pre-acceptance. The complete set of equipment has been shipped and will soon be dispatched to the project site for installation and commissioning.
This automated heat treatment production line is mainly used for heat treatment of aerospace high-temperature alloys, titanium alloys, and stainless steel parts. The entire line has a uniform effective working area of 1500mm×1000mm×800mm, with a maximum load of 1500kg. It can automatically complete the entire process of quenching, cooling, cleaning, and tempering.
Main Equipment and Core Functions of the Production Line:
Quenching Heating Furnaces (2 units): High-temperature quenching heating of workpieces, temperature 800-1200℃, furnace temperature uniformity ±8℃.
High-Temperature Tempering Furnaces (3 units): Tempering and heat preservation of workpieces, with in-furnace rapid cooling function, temperature 300-750℃, furnace temperature uniformity ±5℃.
Quenching Oil Tank (1 unit): Enables oil quenching cooling, integrating stirring, temperature control, oil fume purification, and argon fire prevention and extinguishing protection.
Quenching Water Tank (1 unit): Enables water quenching cooling, equipped with stirring, heating, automatic water replenishment, and liquid level alarm protection.
Washing Machine (1 unit): Cleans workpieces by removing oil, performing immersion washing, spray rinsing, and hot air drying, equipped with an oil-water separation device.
Automatic Material Cart (1 unit): Transfers materials on the production line, including horizontal, vertical, lifting, and rotating movements. Quenching transfer time ≤42s, repeatability ≤±5mm.
Air Cooling Tables (2 units): Forces workpieces to cool down using air, with workpiece detection safety interlocks.
Loading/Unloading Tables: Used for manual loading and unloading of workpieces, equipped with workpiece detection devices.
Centralized Production Line Control System: Utilizes a Siemens S7-1200 PLC + Advantech industrial computer, enabling process editing and recall, automatic equipment linkage, production data acquisition and storage, and fault alarms. It supports integration with MES (Manufacturing Execution System) management systems, achieving full-process data recording and quality traceability in heat treatment.
Product Highlights:
✅ Fully automated operation; manual handling is limited to loading and unloading.
✅ High furnace temperature uniformity, meeting aerospace component heat treatment process standards.
✅ Multiple safety protections: over-temperature protection, liquid level alarm, argon fire suppression, and equipment safety fencing.
✅ Digital traceability; process data can be exported and printed, supporting integration with existing customer information systems.
✅ Complete delivery, including spare parts, specialized tools, and comprehensive technical documentation; on-site installation, commissioning, and personnel training are provided.
Upon arrival at the site, we will conduct on-site installation, commissioning, sample production, and personnel training, culminating in final acceptance, helping customers achieve intelligent upgrades to their heat treatment processes.
Official website link：EUCHN Group,China-Europe industrial furnace
Wechat:+86-13615267218 Whatsapp:+86-13862466658
Email: info@furnace1992.com tina@furnace1992.com
